Partner with us for your aviation needs
Hardware Design and Development
AES Engineers develop new designs and electronics packaging approaches, conduct reverse engineering studies and generates new solid model sub-assemblies utilizing Pro-Engineer 3D solid modeling tools. Output from those tools can be used to create manufacturing drawings and a Bill of Materials. AES performs analysis for expected structural and thermal performance under specified environments. AES engineering analyses support:
- Development of internal component design approaches (CCA partitioning, layout and mounting)
- Evaluation of internal component clearances, tolerance analysis, interferences, potting gaps, and subassembly outlines
Improved thermal conductivity of mounted components - Reliability improvement
- Evaluation of repairability and maintainability
Reliability, Maintainability & System Safety
AES performs Reliability Prediction, FMECA, Safety Assessment, and Fault Tree Analyses using PTC’s Relex Software Tools. These analyses help assess failure risks, improve system reliability, and ensure compliance with industry standards.
- NASA Crew Launch Vehicle (CLV) System: Automatic Destruct Unit (ADU)
- Army UH-60: Power Supply, CPU, and EMI filter for the EMC-101 avionics equipment
- Army Forward Observation Vehicle (FOV): Vehicle Reference Unit (VRU)
- Army M142 High Mobility Artillery Rocket System (HIMARS): Position Navigation Unit
- Sikorsky CH-148: Blade Fold Actuator
- Boeing 767: Actuation Control System
Test Equipment Engineering
AES has proven performance on many Test Engineering and Test Equipment programs:
- Test Program Set (TPS) – Test Requirement Documents (TRDs), Interface Test Adapter (ITA) Design, Atlas Test Programs, Test Strategy Reports and Software Documentation
- Test Equipment and Support Equipment Design
- Test Procedures, LABVIEW programming
- Hardware and Test Software Integration
- Qualification Testing: Test Procedures, Test Conduct and Reports
- Design for Testability, Selection of Test Points and Improve Fault Detection and Fault Isolation
- Re-host TPSs to advanced ATE
- Support Depot (D) Level, Intermediate (I) Level and Organizational (O) Level Maintenance
Quality Assurance
AES performs Reliability Prediction, FMECA, Safety Assessment and Fault Tree Analyses using the PTC’s Relex Software Tools. AES has supported the design efforts of the following systems and subsystems:
- AES has set exceptional quality standards
- QA Manuals, Procedures, Method Sheets, Quality Audits and Training
- Six Sigma Green Belt, Black Belt Certified
- Statistical Process Control, Control Charts, Defects per Unit, Process Optimization, Pareto Analysis
- AES’ Quality Management System (QMS) is certified to ISO 9001:2008 Standard
